17 posts tagged with "machine learning"

Abstract

Maintaining product quality is essential for smart factories, hence detecting abnormal events in assembly line is important for timely decision-making. This study proposes an affordable fast early warning system based on edge computing to detect abnormal events during assembly line. The proposed model obtains environmental data from various sensors including gyroscopes, accelerometers, temperature, humidity, ambient light, and air quality. The fault model is installed close to the facilities, so abnormal events can be timely detected. Several performance evaluations are conducted to obtain the optimal scenario for utilizing edge devices to improve data processing and analysis speed, and the final proposed model provides the highest accuracy in terms of detecting abnormal events compared to other classification models. The proposed model was tested over four months of operation in a Korean automobile parts factory, and provided significant benefits from monitoring assembly line, as well as classifying abnormal events. The model helped improve decision-making by reducing or preventing unexpected losses due to abnormal events.

Published in: Applied Sciences
DOI: 10.3390/app9010084

Abstract

With the increase in the amount of data captured during the manufacturing process, monitoring systems are becoming important factors in decision making for management. Current technologies such as Internet of Things (IoT)-based sensors can be considered a solution to provide efficient monitoring of the manufacturing process. In this study, a real-time monitoring system that utilizes IoT-based sensors, big data processing, and a hybrid prediction model is proposed. Firstly, an IoT-based sensor that collects temperature, humidity, accelerometer, and gyroscope data was developed. The characteristics of IoT-generated sensor data from the manufacturing process are: real-time, large amounts, and unstructured type. The proposed big data processing platform utilizes Apache Kafka as a message queue, Apache Storm as a real-time processing engine and MongoDB to store the sensor data from the manufacturing process. Secondly, for the proposed hybrid prediction model, Density-Based Spatial Clustering of Applications with Noise (DBSCAN)-based outlier detection and Random Forest classification were used to remove outlier sensor data and provide fault detection during the manufacturing process, respectively. The proposed model was evaluated and tested at an automotive manufacturing assembly line in Korea. The results showed that IoT-based sensors and the proposed big data processing system are sufficiently efficient to monitor the manufacturing process. Furthermore, the proposed hybrid prediction model has better fault prediction accuracy than other models given the sensor data as input. The proposed system is expected to support management by improving decision-making and will help prevent unexpected losses caused by faults during the manufacturing process.

Published in: Sensors
DOI: 10.3390/s18092946

Abstract

As the risk of diseases diabetes and hypertension increases, machine learning algorithms are being utilized to improve early stage diagnosis. This study proposes a Hybrid Prediction Model (HPM), which can provide early prediction of type 2 diabetes (T2D) and hypertension based on input risk-factors from individuals. The proposed HPM consists of Density-based Spatial Clustering of Applications with Noise (DBSCAN)-based outlier detection to remove the outlier data, Synthetic Minority Over-Sampling Technique (SMOTE) to balance the distribution of class, and Random Forest (RF) to classify the diseases. Three benchmark datasets were utilized to predict the risk of diabetes and hypertension at the initial stage. The result showed that by integrating DBSCAN-based outlier detection, SMOTE, and RF, diabetes and hypertension could be successfully predicted. The proposed HPM provided the best performance result as compared to other models for predicting diabetes as well as hypertension. Furthermore, our study has demonstrated that the proposed HPM can be applied in real cases in the IoT-based Health-care Monitoring System, so that the input risk-factors from end-user android application can be stored and analyzed in a secure remote server. The prediction result from the proposed HPM can be accessed by users through an Android application; thus, it is expected to provide an effective way to find the risk of diabetes and hypertension at the initial stage.

Published in: Applied Sciences
DOI: 10.3390/app8081325